Rad cooling tables, boiler and heat exchanger cleaning services.
7one7 Industrial cleaning service, our capability to combine our engineering and electrical background in heat transfer, to offer full inhouse cleaning on industrial equipment.
We have a full portfolio of in-house equipment to service and deep clean the following.
• Evaporators AKA coolers – Finned condensers
• Plate Heat exchangers.
• Sealed heat exchangers.
• White wall complete factory and cooling coils wash and chemically treat with food grade COSHH MSD sheets supplied.
• Rad tables for heating and engine cooling.
• EGHE exhaust gas heat exchangers.
• Incoming gas, shell, and tube exchangers.
• Cooling towers.
• Condenser coils.
All cleaning equipment supplied with material safety data sheets and independent risk
assessments. This includes but not limited to Flushing systems that have low heat transfer and
supplying a waste disposal service.
We also offer repairs – welding – retubing and manufacturing of new stainless-steel replacements.
Rad cooling tables – Evaporators and heat exchangers.
There are several reasons why industrial cooling tables – evaporators would need to be cleaned on a refrigeration plant. Here are some common reasons:
1. Efficiency: Over time, Rad tables – evaporators can accumulate dust, dirt, scale, or other deposits on their surfaces. These deposits act as insulators, reducing the heat transfer efficiency of the evaporator. Cleaning the evaporator helps maintain its optimal performance and ensures efficient heat transfer, which is crucial for the proper functioning of the refrigeration system.
2. Preventing system failures: Dirty evaporators can lead to various operational issues and system failures. Accumulated deposits can restrict airflow, causing the system to work harder to achieve the desired cooling effect. This can result in increased energy consumption, reduced cooling capacity, and even compressor failures. Regular cleaning of the evaporator helps prevent such problems and prolongs the lifespan of the equipment.
3. Quality control and product safety: In certain industries, such as food processing or pharmaceuticals, maintaining strict hygiene and cleanliness standards is essential. Unclean evaporators can harbor bacteria, mold, or other contaminants, which can compromise the quality and safety of the products being processed or stored. Cleaning the evaporators helps ensure a sanitary environment and prevents the risk of contamination.
4. Compliance with regulations: Industries often have specific regulations and standards that govern their operations, including requirements for cleanliness and maintenance. Cleaning the evaporators regularly helps meet these regulatory obligations and ensures compliance with industry-specific guidelines or governmental regulations.
5. Cost savings: A clean evaporator operates more efficiently, leading to energy savings and reduced maintenance costs. By preventing system failures and optimizing performance, regular cleaning can help minimize downtime, repairs, and replacement expenses associated with equipment malfunctions.
6. Environmental considerations: Some industrial evaporators, especially those used in cooling towers, are exposed to the external environment. Leaves, debris, or pollutants from the surrounding air can accumulate on the evaporator surfaces, reducing efficiency. Cleaning the evaporators helps maintain a cleaner and healthier environment, especially when considering the potential release of contaminants into the air or water if the evaporator is not properly maintained.
An Exhaust Gas Heat Exchanger (EGHE)
An important component of an industrial power generation plant, as it recovers waste heat from the exhaust gas of the power plant to generate additional power or to provide heat for other processes. Over time, the EGHE can become fouled with soot, debris, or other deposits, which can decrease its efficiency and cause a reduction in power generation or increased fuel consumption. Therefore, it is important to regularly clean the EGHE to maintain optimal performance and avoid potential problems.
Here are some reasons and advantages of getting an EGHE cleaned on an industrial power generation plant:
Increased efficiency:
A clean EGHE can increase the efficiency of the power generation plant by recovering more waste heat from the exhaust gas. This means that more power can be generated using the same amount of fuel, resulting in cost savings and reduced emissions.
Extended lifespan:
Regular cleaning of the EGHE can extend its lifespan and prevent costly repairs or replacement. Dirty EGHEs are more prone to corrosion and other damage, which can cause them to fail prematurely.
Improved reliability:
A clean EGHE is less likely to experience downtime due to maintenance or repairs, which can result in a more reliable power generation plant.
Compliance with regulations: Many countries have regulations in place that require power generation plants to meet certain emissions standards. A clean EGHE can help reduce emissions and ensure compliance with these regulations.
Reduced maintenance costs:
Regular cleaning of the EGHE can prevent the build-up of deposits that can cause damage to other components of the power generation plant, resulting in reduced maintenance costs over time.
Overall, getting an EGHE cleaned on an industrial power generation plant is essential for maintaining optimal performance, reducing costs, and ensuring compliance with regulations. It is recommended to follow a regular cleaning schedule based on the specific requirements of the power generation plant and the manufacturer’s recommendations.